Timing Chain Tool Kit for Ford 2.0 & 2.3 EcoBoost, SCTi, Ti-VCT

This specialized tool kit is designed for replacing the timing chain and setting engine timing on Ford 2.0L and 2.3L EcoBoost, SCTi and Ti-VCT engine series.

It is required for precise timing alignment during timing chain service and ensures correct positioning of all timing-related components.

Compatibility

Suitable for Ford vehicles:

• Focus
• Galaxy
• Kuga
• Mondeo
• S-Max

Technical Specification & Notes

Depending on production period, a design change in the camshaft control system was introduced from the 2015 engine update.

To cover both variants, this kit includes both camshaft alignment tools required for engines before and after this update.

An additional locking pin item.no. KT10032 (not included) replaces the 5 mm drill specified in manufacturer repair instructions.

Before loosening the crankshaft pulley, it is recommended to:

• Mark the tooth position relative to the crankshaft sensor
• Mark the corresponding reference point on the front timing cover

This ensures correct reassembly and prevents misalignment.

Crankshaft Fixing & TDC Locking

During assembly, crankshaft holding is performed using the TDC stop locking device.

This locking system is designed to withstand:

• 100 Nm + 90°

Crankshaft Pulley Variants

There are two different crankshaft pulley designs, which determine how the TDC alignment tool must be positioned:

• Open vibration damper design:
  Locking is performed vertically downward using locking pin item.no. KT10032
• Closed pulley design:
  Starting from the top tooth, count 20 teeth counterclockwise
  → the alignment tool engages at this position

Additional Technical Notes

Vehicles equipped with air conditioning use a self-tensioning elastic belt.

Damage-free installation is only possible using additional special tooling:

• e.g. item.no. 113839

Engine Codes

MGDA, N3DA, R9CB, R9CD, R9CF, R9CH, R9CI, R9DA, R9DB, R9DC, R9DD, R9MA,
TNBA, TNBB, TNCA, TNCB, TNCC, TNCD, TNCF, TNWA, TNWB,
TPBA, TPWA, XQDA, YVDA

Torque Specifications

(Reference values for engine code MGDA – always follow manufacturer data)

• Camshaft sprockets: 50 Nm + 90°
• Crankshaft pulley: 100 Nm + 90°
• Timing cover & valve cover: 10 Nm (M6)
• Timing chain guides & tensioner: 10 Nm
• High-pressure pump: 8 Nm + 60°
• Water pump pulley: 20 Nm
• A/C compressor: 25 Nm
• TDC pin plug: 20 Nm
• Crankshaft sensor: 7 Nm

Contents

• 1 × item.no. 103678 – Crankshaft locking pin (as Ford 303-748)
• 1 × item.no. 103829 – Camshaft alignment tool (up to 05/2011) (as Ford 303-1504)
• 1 × item.no. 103830 – Camshaft alignment tool (from 05/2011) (as Ford 303-1565)
• 1 × item.no. 103846 – Crankshaft sensor alignment tool (as 303-1521, 303-1390A)
• 1 × item.no. 112907 – Tensioner locking pin (as Ford 303-1054)
• 1 × item.no. 51003 – Storage case

OEM Reference

Designed for use as:
303-748, 303-1054, 303-1504, 303-1521, 303-1390A, 303-1565

Original numbers are used for comparison purposes only, this is not an original tool!

FORD ECOSPORT (01.2012 - 07.2017) 2.0 Ti-VCT (170 HP, 125 kW)

FORD ECOSPORT (01.2012 - 07.2017) 2.0 Ti-VCT 4x4 (170 HP, 125 kW)

FORD FOCUS III (07.2010 - 06.2019) 2.0 (150 HP, 110 kW)

FORD FOCUS III (07.2010 - 06.2019) 2.0 ST (250 HP, 184 kW)

FORD FOCUS III (07.2010 - 06.2019) 2.0 Ti-GDi (170 HP, 125 kW)

FORD FOCUS III Saloon (07.2010 - 06.2019) 2.0 (150 HP, 110 kW)

FORD FOCUS III Saloon (07.2010 - 06.2019) 2.0 GDi (170 HP, 125 kW)

FORD FOCUS III Tournament (07.2010 - ) 2.0 (150 HP, 110 kW)

FORD FOCUS III Tournament (07.2010 - ) 2.0 ST (250 HP, 184 kW)

FORD FOCUS III Tournament (07.2010 - ) 2.0 Ti-GDi (170 HP, 125 kW)

FORD GALAXY (CK) (01.2015 - 06.2018) 2.0 EcoBoost (240 HP, 176 kW)

FORD GALAXY (WA6) (05.2006 - 06.2015) 2.0 EcoBoost (199 HP, 146 kW)

FORD GALAXY (WA6) (05.2006 - 06.2015) 2.0 EcoBoost (203 HP, 149 kW)

FORD KUGA II (DM2) (05.2012 - 12.2019) 2.0 EcoBoost (242 HP, 178 kW)

FORD KUGA II (DM2) (05.2012 - 12.2019) 2.0 EcoBoost 4x4 (242 HP, 178 kW)

FORD MONDEO IV (BA7) (03.2007 - 01.2015) 2.0 EcoBoost (240 HP, 176 kW)

FORD MONDEO IV (BA7) (03.2007 - 01.2015) 2.0 SCTi (203 HP, 149 kW)

FORD MONDEO IV Tournament (BA7) (03.2007 - 01.2015) 2.0 EcoBoost (240 HP, 176 kW)

FORD MONDEO IV Tournament (BA7) (03.2007 - 01.2015) 2.0 SCTi (203 HP, 149 kW)

FORD MONDEO V Hatchback (CE) (09.2014 - ) 2.0 EcoBoost (203 HP, 149 kW)

FORD MONDEO V Hatchback (CE) (09.2014 - ) 2.0 EcoBoost (240 HP, 176 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost (199 hp, 146 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost (203 hp, 149 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost (240 hp, 176 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost 4x4 (240 hp, 176 kW)

FORD MONDEO V Estate (CF) (09.2014 - ) 2.0 EcoBoost (203 hp, 149 kW)

FORD MONDEO V Estate (CF) (09.2014 - ) 2.0 EcoBoost (240 hp, 176 kW)

FORD S-MAX (CJ, WA6) (01.2015 - 06.2018) 2.0 EcoBoost (240 HP, 176 kW)

FORD S-MAX (WA6) (05.2006 - 12.2014) 2.0 EcoBoost (203 HP, 149 kW)

FORD S-MAX (WA6) (05.2006 - 12.2014) 2.0 EcoBoost (240 HP, 176 kW)