Engine Timing Tool Kit for Opel 1.6 CDTi B16 / D16 Diesel Engines (Timing Chain)

This specialized engine timing tool kit is designed for setting and adjusting timing on Opel 1.6L CDTi diesel engines with timing chain drive (B16 and D16 series).

These engines use a primary timing chain to drive the camshafts, with additional gear-driven synchronization between camshafts featuring backlash compensation. For operations involving camshaft adjuster removal or replacement, additional holding and locking tools may be required.

Functionality

The kit enables precise control and locking of engine components during service:

• Crankshaft locking in correct timing position
• Camshaft positioning and alignment
• Timing chain tensioner locking
• Safe timing chain service and engine repair

Vehicle Compatibility

Suitable for the following vehicles:

Opel:

• Astra J, Astra K
• Crossland X, Grandland X
• Insignia A, Insignia B
• Meriva B
• Mokka
• Zafira C

Chevrolet:

• Trax

Engine Compatibility

Compatible with 1.6 CDTi engines with the following codes:

A16DTH, B16DTC, B16DTE, B16DTH, B16DTJ, B16DTL, B16DTN, B16DTR, B16DTU,
D16DTE, D16DTH, D16DTI, D16DTJ, D16DTN,
LVK, LVL, LVM, LWQ, LWV, LXQ

Important Note

For B16DTH engines with code DV6FC (used in Crossland and Grandland), the engine may be equipped with a timing belt instead of a chain. In such cases, tools (item.no. 999162-3 or 999031) are required.

Torque Specifications (Reference)

(Example: Opel Astra K 1.6 CDTi B16DTE)

• Crankshaft pulley: 50 Nm + 45°
• Camshaft sprocket: 25 Nm
• Guide rail: 10 Nm / 11 Nm
• Tensioner rail: 25 Nm

Included Tools

The kit includes:

• Crankshaft locking tool, use as Opel EN-51140 (item.no. 106385)
• Camshaft locking pin, use as Opel EN-51143 (item.no. 106222)
• Camshaft sprocket holding tool, use as EN-51188 (item.no. 115413)
• Timing chain tensioner locking pin, use as Opel EN-50513 (item.no. 116862)
• Foam insert 1/3 (197.5 x 187 x 32 mm) (item.no. 999166S)
• Storage case 1/6 (item.no. 115268)

Quality Features

• Precision-manufactured components
• Designed to match OEM specifications
• High-grade materials for durability
• Organized foam insert for tool protection
• Robust transport case for workshop use

OEM numbers are provided for reference purposes only. This product is not original equipment.

CHEVROLET CRUZE Saloon (11.2015 - ) CDTi (135 HP, 99 kW)

OPEL ASTRA J (P10) (09.2009 - 10.2015) 1.6 CDTi (68) (110 HP, 81 kW)

OPEL ASTRA J (P10) (09.2009 - 10.2015) 1.6 CDTi (68) (136 HP, 100 kW)

OPEL ASTRA J Caravan (P10) (10.2010 - 10.2015) 1.6 CDTi (35) (110 HP, 81 kW)

OPEL ASTRA J Caravan (P10) (10.2010 - 10.2015) 1.6 CDTi (35) (136 HP, 100 kW)

OPEL ASTRA J GTC (10.2011 - 10.2015) 1.6 CDTI (08) (110 HP, 81 kW)

OPEL ASTRA J GTC (10.2011 - 10.2015) 1.6 CDTI (08) (136 HP, 100 kW)

OPEL ASTRA J Box Body/Estate (P10) (10.2012 - 10.2015) 1.6 CDTi (35) (110 HP, 81 kW)

OPEL ASTRA J Box Body/Hatchback (P10) (05.2013 - 10.2015) 1.6 CDTi (68) (110 HP, 81 kW)

OPEL ASTRA J Saloon (06.2012 - 10.2016) 1.6 CDTi (69) (110 HP, 81 kW)

OPEL ASTRA J Saloon (06.2012 - 10.2016) 1.6 CDTi (69) (136 HP, 100 kW)

OPEL ASTRA K (B16) (06.2015 - ) 1.6 CDTi (105 HP, 77 kW)

OPEL ASTRA K (B16) (06.2015 - ) 1.6 CDTi (68) (110 HP, 81 kW)

OPEL ASTRA K (B16) (06.2015 - ) 1.6 CDTi (68) (136 HP, 100 kW)

OPEL ASTRA K (B16) (06.2015 - ) 1.6 CDTi (68) (95 HP, 70 kW)

OPEL ASTRA K Sports Tourer (B16) (11.2015 - ) 1.6 CDTi (35) (110 hp, 81 kW)

OPEL ASTRA K Sports Tourer (B16) (11.2015 - ) 1.6 CDTi (35) (136 hp, 100 kW)

OPEL ASTRA K Sports Tourer (B16) (11.2015 - ) 1.6 CDTi (35) (95 hp, 70 kW)

OPEL ASTRA K Saloon (11.2015 - ) 1.6 CDTi (110 hp, 81 kW)

OPEL ASTRA K Saloon (11.2015 - ) 1.6 CDTi (136 hp, 100 kW)

OPEL COMBO Van/MPV (X19) (06.2018 - ) 1.6 D (75 hp, 55 kW)

OPEL CROSSLAND X / CROSSLAND (P17, P2QO) (03.2017 - ) 1.6 Turbo D (75) (116 HP, 85 kW)

OPEL CROSSLAND

OPEL GRANDLAND X (A18) (06.2017 - ) 1.6 Turbo D (75) (120 HP, 88 kW)

OPEL INSIGNIA A (G09) (07.2008 - 03.2017) 1.6 CDTi (68) (120 HP, 88 kW)

OPEL INSIGNIA A (G09) (07.2008 - 03.2017) 1.6 CDTi (68) (136 HP, 100 kW)

OPEL INSIGNIA A Country Tourer (G09) (07.2008 - 03.2017) 1.6 CDTi (47) (120 HP, 88 kW)

OPEL INSIGNIA A Country Tourer (G09) (07.2008 - 03.2017) 1.6 CDTi (47) (136 HP, 100 kW)

OPEL INSIGNIA A Sports Tourer (G09) (07.2008 - 03.2017) 1.6 CDTi (35) (120 HP, 88 kW)

OPEL INSIGNIA A Sports Tourer (G09) (07.2008 - 03.2017) 1.6 CDTi (35) (136 HP, 100 kW)

OPEL INSIGNIA A Saloon (G09) (07.2008 - 03.2017) 1.6 CDTi (69) (120 HP, 88 kW)

OPEL INSIGNIA A Saloon (G09) (07.2008 - 03.2017) 1.6 CDTi (69) (136 HP, 100 kW)

OPEL INSIGNIA B Grand Sport (Z18) (03.2017 - ) 1.6 CDTi (68) (110 HP, 81 kW)

OPEL INSIGNIA B Grand Sport (Z18) (03.2017 - ) 1.6 CDTi (68) (136 HP, 100 kW)

OPEL INSIGNIA B Sports Tourer (Z18) (03.2017 - ) 1.6 CDTi (35) (110 HP, 81 kW)

OPEL INSIGNIA B Sports Tourer (Z18) (03.2017 - ) 1.6 CDTi (35) (136 hp, 100 kW)

OPEL INSIGNIA B Sports Tourer Combi Van (Z18) (03.2017 - ) CDTi ECOTEC (136 hp, 100 kW)

OPEL MERIVA B MPV (S10) (06.2010 - 03.2017) 1.6 CDTI (75) (110 hp, 81 kW)

OPEL MERIVA B MPV (S10) (06.2010 - 03.2017) 1.6 CDTI (75) (95 hp, 70 kW)

OPEL MERIVA B MPV (S10) (06.2010 - 03.2017) 1.6 CDTi (75) (136 hp, 100 kW) kW)

OPEL MOKKA / MOKKA X (J13) (06.2012 - ) 1.6 CDTI (_76) (110 HP, 81 kW)

OPEL MOKKA / MOKKA X (J13) (06.2012 - ) 1.6 CDTI (_76) (136 HP, 100 kW)

OPEL MOKKA / MOKKA X (J13) (06.2012 - ) 1.6 CDTI 4x4 (_76) (136 HP, 100 kW)

OPEL ZAFIRA TOURER C (P12) (10.2011 - ) 1.6 CDTI (75) (120 HP, 88 kW)

OPEL ZAFIRA TOURER C (P12) (10.2011 - ) 1.6 CDTI (75) (134 HP, 99 kW)

OPEL ZAFIRA TOURER C (P12) (10.2011 - ) 1.6 CDTI (75) (136 HP, 100 kW)