Engine Timing Chain Tool Kit for Opel 1.6 SIDI Turbo Engines (A16 / B16 / D16)
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Code:999075
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Weight:2.360 Kgs
Overview:
✔ Professional timing chain tool kit for Opel 1.6 SIDI turbo engines
✔ Suitable for EcoFLEX and direct injection petrol engines
✔ Designed for timing chain replacement and engine repair
✔ Includes tools for camshaft, crankshaft and balance shaft locking
✔ Ensures precise timing alignment
✔ Ideal for workshop and professional use
This engine timing tool kit is designed for timing chain replacement and engine repair on Opel 1.6L SIDI turbo petrol engines, including EcoFLEX variants.
It allows accurate locking and positioning of camshaft, crankshaft, and balance shaft components during maintenance procedures.
Functionality
The kit enables:
- Locking of camshafts during service operations
- Securing crankshaft position
- Locking of balance shaft gears
- Fixing timing chain tensioner
- Accurate alignment during timing chain replacement
Vehicle Compatibility
Suitable for the following Opel models:
- Astra J
- Astra K
- Cascada
- Insignia A
- Insignia B
- Zafira C
Engine Compatibility
Compatible with engines with the following codes:
A16SHT, A16XHT, B16XHT, B16SHT, B16SHL,
D16SHT, D16SHL, D16SHJ,
LVP, LWC
OEM Reference
Tools correspond to:
EN-51153, EN-50513, EN-51148, EN-51147
Torque Specifications (Reference)
(Example: Opel Zafira C D16SHJ)
- Crankshaft pulley central bolt: 250 Nm + 45°
- Camshaft sprocket: 65 Nm + 128° ±7°
- Cylinder head cover: 9 Nm
Included Tools
The kit includes:
- Balance shaft gear locking tool (2 pcs), use as EN-51153 (item.no. 116861)
- Timing chain tensioner pin, use as EN-50513 (item.no. 116862)
- Camshaft holding and alignment tools, use as EN-51148 (item.no. 115414)
- Crankshaft pulley holding tool, use as EN-51147 (item.no. 116860)
Technical Notes
This kit includes all essential tools required for locking and aligning timing components during timing chain replacement or engine overhaul.
OEM numbers are provided for reference purposes only. This product is not original equipment.
Usage Instructions
Camshaft Alignment Tool, equivalent to OEM EN-51148
This tool consists of two camshaft locking/alignment brackets, which are installed together on the engine.
- Rotate cylinder 1 to Top Dead Center (TDC)
- Ensure that the timing marks on the crankshaft and camshaft sprockets are correctly aligned (refer to manufacturer specifications)
- Install the camshaft alignment tool as shown
- Tighten the mounting bolts hand-tight in the specified sequence
Crankshaft Pulley Holding Tool, equivalent to OEM EN-51147
This tool is used to hold the crankshaft pulley while loosening and tightening the pulley retaining bolt.
- Always follow the manufacturer’s specified torque values
- Use a 12.5 mm (1/2") breaker bar or equivalent drive tool
Balance Shaft Holding Tools, equivalent to OEM EN-51153
The balance shaft sprockets and chain are located on the transmission side of the engine. Access requires removal of the clutch assembly and flywheel.
- Set cylinder 1 to Top Dead Center (TDC)
- Install the camshaft alignment tool as previously described
- Verify that the balance shaft timing marks are correctly aligned
- Install the balance shaft holding tools according to manufacturer instructions to secure their position
Timing Chain Tensioner Locking Pins, equivalent to OEM EN-50513
These pins are used to lock the timing chain tensioner plungers in the fully retracted position.
- Fully compress the tensioner plunger
- Insert the locking pin to retain it in the retracted position
Note: Always follow the vehicle manufacturer’s service procedures and specifications when performing timing-related work.
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OPEL ASTRA J Caravan (P10) (10.2010 - 10.2015) 1.6 SIDI (35) (170 HP, 125 kW)
OPEL ASTRA J GTC (10.2011 - 10.2015) 1.6 SIDI (08) (170 HP, 125 kW)
OPEL ASTRA J GTC (10.2011 - 10.2015) 1.6 SIDI (08) (200 HP, 147 kW)
OPEL ASTRA J Saloon (06.2012 - 10.2016) 1.6 SIDI (69) (170 HP, 125 kW)
OPEL ASTRA K (B16) (06.2015 - ) 1.6 Turbo (68) (200 HP, 147 kW)
OPEL ASTRA K Sports Tourer (B16) (11.2015 - ) 1.6 Turbo (35) (200 HP, 147 kW)
OPEL CASCADA (W13) (03.2013 - 04.2019) 1.6 (67) (136 HP, 100 kW)
OPEL CASCADA (W13) (03.2013 - 04.2019) 1.6 (67) (200 HP, 147 kW)
OPEL CASCADA (W13) (03.2013 - 04.2019) 1.6 SIDI (67) (170 HP, 125 kW)
OPEL INSIGNIA A (G09) (07.2008 - 03.2017) 1.6 SIDI (68) (170 HP, 125 kW)
OPEL INSIGNIA A Country Tourer (G09) (07.2008 - 03.2017) 1.6 SIDI (47) (170 HP, 125 kW)
OPEL INSIGNIA A Sports Tourer (G09) (07.2008 - 03.2017) 1.6 SIDI (35) (170 HP, 125 kW)
OPEL INSIGNIA A Saloon (G09) (07.2008 - 03.2017) 1.6 SIDI (69) (170 HP, 125 kW)
OPEL INSIGNIA B Country Tourer (Z18) (06.2017 - ) 1.6 Turbo (47) (200 HP, 147 kW)
OPEL INSIGNIA B Grand Sport (Z18) (03.2017 - ) 1.6 Turbo (68) (200 HP, 147 kW)
OPEL INSIGNIA B Sports Tourer (Z18) (03.2017 - ) 1.6 Turbo (35) (200 HP, 147 kW)
OPEL ZAFIRA TOURER C (P12) (10.2011 - ) 1.6 (75) (136 HP, 100 kW)
OPEL ZAFIRA TOURER C (P12) (10.2011 - ) 1.6 (75) (170 HP, 125 kW)
OPEL ZAFIRA TOURER C (P12) (10.2011 - ) 1.6 SIDI (75) (200 HP, 147 kW)