Timing Tool Kit for Ford, Mazda, Volvo 1.6 / 2.0 T4 / T5 (B4204 Engines)

This specialized timing tool kit is designed for setting engine timing on the B4204 engine series (T4/T5 generation) used in Ford, Mazda and Volvo vehicles.

These engines are chain-driven and do not feature timing marks, making the use of dedicated alignment tools essential for correct timing setup.

Technical Notes

• The valve cover must be removed to install the camshaft alignment template
• Camshaft adjusters do not need to be removed for timing chain replacement only
• Pay attention to the friction washers on the crankshaft sprocket:
  → one washer must be installed before and after each sprocket
  → manufacturer recommends replacing them

During assembly:

• The vibration damper must be aligned using a counter-holding tool
• This is critical due to the integrated toothed ring for the crankshaft position (TDC) sensor

Compatibility

Volvo models:

• S60
• S80
• V40
• V60
• V70
• XC60

Engine Codes

Volvo / Mazda / Ford (B4204 T4/T5):
B4204T6, B4204T7, MPS6

Ford (from 05/2011):
B4204T6, B4204T7
MGDA
N3DA, N3DB
R9CB, R9CD, R9CF, R9CH, R9CI, R9DA, R9DB, R9DC, R9DD, R9MA, R9MB
TNBA, TNBB, TNCA, TNCB, TNCC, TNCD, TNCF, TNWA, TNWB
TPBA, TPWA
XQDA
YVDA

Torque Specifications

(Reference values for B4204T6 / B4204T7 – always follow manufacturer data)

• Camshaft sprockets: 72 Nm
• Crankshaft pulley: 100 Nm + 90°
• Timing chain tensioner: 10 Nm
• Timing chain guide: 10 Nm
• Timing cover:
  • M6: 10 Nm
  • M10: 50 Nm
• Oil pump gear: 25 Nm
• Oil pump chain tensioner: 10 Nm
• Water pump pulley: 24 Nm
• Drive belt tensioner: 24 Nm
• Camshaft & crankshaft sensors: 6 Nm
• Valve cover: 10 Nm

Functionality

The kit enables:

• Accurate alignment of camshaft and crankshaft
• Correct positioning of crankshaft sensor
• Safe and precise timing chain service
• Reliable engine timing without factory reference marks

Contents

• 1 × item.no. 103678 – Crankshaft locking pin (as 999 7406, 999 7152, 303-748, 21-259, 49JE02024)
• 1 × item.no. 103779 – Counter holder & alignment tool for crankshaft pulley (as 999 7415)
• 1 × item.no. 103830 – Camshaft alignment tool (as 999 7405, 303-1565, 303-1600)
• 1 × item.no. 103846 – Crankshaft sensor positioning tool (as 999 7416, 303-1521, 303-1390A)
• 1 × item.no. 66009 – Storage case

OEM Reference

Designed for use as:
9997405, 9997406, 9997415, 9997416

Original numbers are used for comparison purposes only, this is not an original tool!

FORD ECOSPORT (01.2012 - 07.2017) 2.0 Ti-VCT (170 HP, 125 kW)

FORD ECOSPORT (01.2012 - 07.2017) 2.0 Ti-VCT 4x4 (170 HP, 125 kW)

FORD FOCUS III (07.2010 - 06.2019) 2.0 (150 HP, 110 kW)

FORD FOCUS III (07.2010 - 06.2019) 2.0 ST (250 HP, 184 kW)

FORD FOCUS III (07.2010 - 06.2019) 2.0 Ti-GDi (170 HP, 125 kW)

FORD FOCUS III (07.2010 - 06.2019) 2.3 RS AWD (350 hp, 257 kW)

FORD FOCUS III Saloon (07.2010 - 06.2019) 2.0 (150 HP, 110 kW)

FORD FOCUS III Saloon (07.2010 - 06.2019) 2.0 GDi (170 HP, 125 kW)

FORD FOCUS III Tournament (07.2010 - ) 2.0 (150 HP, 110 kW)

FORD FOCUS III Tournament (07.2010 - ) 2.0 ST (250 HP, 184 kW)

FORD FOCUS III Tournament (07.2010 - ) 2.0 Ti-GDi (170 HP, 125 kW)

FORD FOCUS IV (HN) (01.2018 - ) 2.3 ST EcoBoost (280 hp, 206 kW)

FORD FOCUS IV Tournament (HP) (09.2018 - ) 2.3 ST EcoBoost (280 HP, 206 kW)

FORD GALAXY (CK) (01.2015 - 06.2018) 2.0 EcoBoost (240 HP, 176 kW)

FORD GALAXY (WA6) (05.2006 - 06.2015) 2.0 EcoBoost (199 HP, 146 kW)

FORD GALAXY (WA6) (05.2006 - 06.2015) 2.0 EcoBoost (203 HP, 149 kW)

FORD GALAXY MK II VAN (WA6) (05.2006 - 06.2015) 2.0 EcoBoost (203 HP, 149 kW)

FORD KUGA II (DM2) (05.2012 - 12.2019) 2.0 4x4 (240 HP, 177 kW)

FORD KUGA II (DM2) (05.2012 - 12.2019) 2.0 EcoBoost (242 HP, 178 kW)

FORD KUGA II (DM2) (05.2012 - 12.2019) 2.0 EcoBoost 4x4 (242 HP, 178 kW)

FORD MONDEO IV (BA7) (03.2007 - 01.2015) 2.0 EcoBoost (240 HP, 176 kW)

FORD MONDEO IV (BA7) (03.2007 - 01.2015) 2.0 SCTi (203 HP, 149 kW)

FORD MONDEO IV Saloon (BA7) (03.2007 - 01.2015) 2.0 EcoBoost (240 HP, 176 kW)

FORD MONDEO IV Tournament (BA7) (03.2007 - 01.2015) 2.0 EcoBoost (240 HP, 176 kW)

FORD MONDEO IV Tournament (BA7) (03.2007 - 01.2015) 2.0 SCTi (203 HP, 149 kW)

FORD MONDEO IV Van (03.2007 - 09.2014) 2.0 EcoBoost (203 HP, 149 kW)

FORD MONDEO IV Van (03.2007 - 09.2014) 2.0 EcoBoost (239 HP, 176 kW)

FORD MONDEO V Hatchback (CE) (09.2014 - ) 2.0 EcoBoost (203 hp, 149 kW)

FORD MONDEO V Hatchback (CE) (09.2014 - ) 2.0 EcoBoost (240 hp, 176 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost (199 hp, 146 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost (203 hp, 149 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost (240 hp, 176 kW)

FORD MONDEO V Saloon (CD) (09.2012 - 07.2016) 2.0 EcoBoost 4x4 (240 HP, 176 kW)

FORD MONDEO V Tournament (CF) (09.2014 - ) 2.0 EcoBoost (203 HP, 149 kW)

FORD MONDEO V Tournament (CF) (09.2014 - ) 2.0 EcoBoost (240 HP, 176 kW)

FORD S-MAX (CJ, WA6) (01.2015 - 06.2018) 2.0 EcoBoost (240 HP, 176 kW)

FORD S-MAX (WA6) (05.2006 - 12.2014) 2.0 EcoBoost (199 HP, 146 kW)

FORD S-MAX (WA6) (05.2006 - 12.2014) 2.0 EcoBoost (203 HP, 149 kW)

FORD S-MAX (WA6) (05.2006 - 12.2014) 2.0 EcoBoost (240 HP, 176 kW)

FORD S-MAX VAN (WA6) (01.2007 - 12.2014) 2.0 EcoBoost (203 HP, 149 kW)

FORD S-MAX VAN (WA6) (01.2007 - 12.2014) 2.0 EcoBoost (239 HP, 176 kW)

VOLVO S60 II (134) (04.2010 - 12.2018) 2.0 T (203 HP, 149 kW)

VOLVO S60 II (134) (04.2010 - 12.2018) 2.0 T5 DRIVe (245 HP, 180 kW)

VOLVO S60 II (134) (04.2010 - 12.2018) T5 (240 hp, 177 kW)

VOLVO S80 II (124) (03.2006 - 12.2016) 2.0 T (203 hp, 149 kW)

VOLVO S80 II (124) (03.2006 - 12.2016) T5 (241 hp, 177 kW)

VOLVO V60 I ​​(155, 157) (07.2010 - 12.2018) 2.0 T (203 hp, 149 kW)

VOLVO V60 I ​​(155, 157) (07.2010 - 12.2018) T5 (240 hp, 176 kW)

VOLVO V60 I (155, 157) (07.2010 - 12.2018) T5 (241 hp, 177 kW)

VOLVO V70 III (135) (04.2007 - 04.2016) 2.0 T (203 HP, 149 kW)

VOLVO V70 III (135) (04.2007 - 04.2016) T5 (241 HP, 177 kW)

VOLVO XC60 I SUV (156) (05.2008 - 12.2017) 2.0 T (203 HP, 149 kW)

VOLVO XC60 I SUV (156) (05.2008 - 12.2017) T5 (241 HP, 177 kW)